Custom precast shuttering magnet manufacturer
Shuttering magnets are also known as precast concrete magnets. They provide a cost-effective solution for securing formwork to cast concrete elements with precision and reliability. Osencmag is proud to provide high-quality, custom shuttering magnets that meet the unique needs of the precast concrete industry.
OEM Precast Shuttering Magnet Supplier
Types of Shuttering Magnets
Shuttering Magnets of various types (side suction, flat suction, right angle shuttering magnets, Magfly precast shuttering magnets) for specific applications are available to ensure optimal performance and reliability for your precast concrete projects.
Surface treatment
Shuttering magnets can be customized with various surface treatments, such as protective coatings such as galvanizing, nickel plating, phosphating or epoxy to enhance durability and corrosion resistance.
Rally customization
Customize the tension of the precast shuttering magnet according to specific requirements to ensure the best performance of your precast concrete project and ensure the safety and stability of the precast shuttering.
Permanent magnet material temperature rating
The neodymium magnet grade specifications in the shuttering magnet assembly can be selected according to the actual application environment and requirements to improve the temperature resistance applicability of the precast shuttering magnet.
Size customization
Our shuttering magnets can be customized according to customer-specific template size requirements to perfectly match your project needs.
Functional integration
We can integrate threaded holes or stepped patterns into the precast Shuttering magnet box for easy connection and adjustment, thus enhancing the flexibility and usability of template settings.
From China's Leading Precast Shuttering Magnets Supplier
Osencmag is a powerful supplier of magnetic technology for precast concrete formwork in China. Over the past 20 years, our solutions have provided shuttering magnets that meet the needs of multiple companies around the world.
Made with the best materials and the most precise manufacturing technology, they are durable. We provide a full range of precast shuttering magnets molding solutions in various sizes and strengths.
High-Quality Shuttering Magnets from a Leading Factory
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Shuttering MagnetsEmbedded channel U-shaped steel concrete Shuttering Magnets
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Shuttering Magnets
L-shaped Corner Precast Concrete Steel Mold Shuttering Magnets
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Shuttering Magnets
Triangular precast concrete magnet magnetic chamfer strip
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Shuttering Magnets
Precast Shuttering Magnets Box with Support Rod
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Shuttering Magnets
Aluminum Magfly precast Shuttering Magnets
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Shuttering Magnets
High performance 3000kg carbon steel precast concrete shuttering magnet
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Shuttering Magnets
Permanent magnet precast shuttering magnetic boxes
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Shuttering Magnets
Customizable extra long strip precast concrete Shuttering Magnets
Specifications of Shuttering Magnets
| Model | Dimension (mm) | Cover material | Net weight (kg) | Attractive forece (kg) | |||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| L | W | H | L1 | L2 | L3 | H1 | H2 | H3 | S | ||||
| OSENC600 | 210 | 60 | 40 | 92.5 | 71.5 | 40 | 74 | 65 | – | M12 | S304 | 1.9 | 600 |
| OSENC800 | 210 | 62 | 54 | 85 | 85 | – | 88 | 79 | – | M12 | Q235 | 2.8 | 800 |
| OSENC900 | 210 | 62 | 54 | 85 | 85 | – | 88 | 79 | – | M12 | Q235 | 3.0 | 900 |
| OSENC1000A | 200 | 98 | 40 | 99.5 | 67.5 | 50 | 75 | 65 | 10 | M12 | S304 | 2.8 | 1000 |
| OSENC1000B | 240 | 68 | 54 | 90 | 90 | – | 88 | 79 | – | M12 | Q235 | 3.2 | 1000 |
| OSENC1800A | 260 | 120 | 60 | 112 | 112 | – | 94 | 85 | – | M16 | S304 | 5.7 | 1800 |
| OSENC1800B | 260 | 120 | 60 | 112 | 112 | – | 94 | 85 | – | M16 | Q235 | 6.3 | 1800 |
| OSENC2100A | 320 | 120 | 60 | 136 | 136 | – | 94 | 85 | – | M16 | S304 | 7.3 | 2100 |
| OSENC2100B | 320 | 120 | 60 | 136 | 136 | – | 94 | 85 | – | M16 | Q235 | 7.4 | 2100 |
| OSENC2400A | 320 | 120 | 60 | 136 | 136 | – | 94 | 85 | – | M16 | S304 | 7.5 | 2400 |
| OSENC2400B | 320 | 120 | 60 | 136 | 136 | – | 94 | 85 | – | M16 | Q235 | 7.6 | 2400 |
| OSENC3000 | 320 | 160 | 60 | 136 | 136 | – | 94 | 85 | – | M16 | Q235 | 10.6 | 3000 |
Why Choose Us as Your Shuttering Magnet Supplier
By choosing Osencmag as your shuttering magnet supplier, you benefit from our commitment to quality, innovation, and customer satisfaction.
Strong Magnetic Force
Our magnets are made of high-quality neodymium material, which provides excellent holding force. Prevent any unwanted movement or misalignment of precast Shuttering magnets. The standard 2100kg tensile force Shuttering magnet can reach more than 2200kg.
Precision Manufacturing
High-precision manufacturing allows the shuttering magnet assembly to have a smaller gap to prevent foreign matter (concrete) from entering the interior of the shuttering magnet, improving its stability. When concrete penetrates, the magnet becomes unstable and unsafe.
Convenient Operation
Ease of use is a key aspect of our shuttering magnets. The user-friendly on/off switch mechanism can be easily activated and deactivated, simplifying the formwork setting and removal process. Reduce labor costs.
Protective Coating
Supports protective coating treatments such as zinc plating, nickel plating, phosphating and nano-aluminum on the surface of the shuttering magnets to prevent rust and improve surface corrosion resistance. Extend its service life and maintain its effectiveness in various environments.
High-quality springs
Shuttering magnets are equipped with high-quality alloy steel springs to ensure consistent and reliable performance even under heavy loads and frequent use.
Compatibility
We support customized production of shuttering magnets according to different application templates to suit a variety of applications. Whether you produce standard panels or customize unique precast shuttering magnets, support seamless integration.
Packaging and transportation
In addition to basic anti-collision and waterproof packaging, we also use magnetic isolation packaging to perfectly cope with many cumbersome rules in magnetic transportation. And choose the logistics company based on the most convenient transportation method for customers.
Quality control
From the tensile performance of neodymium magnets to the raw material selection of steel shells, we provide higher quality shuttering magnets in all aspects. A series of strict quality control management systems are implemented in manufacturing, production, strength testing, etc.
What is Shuttering Magnet?
Shuttering magnets, also known as concrete magnets, magnetic formwork systems or permanent fixture magnets, allow you to quickly create temporary setups. The magnets feature an automatic activation and deactivation system, offering countless possibilities for use. They provide an efficient, reliable and reusable solution for securing formwork during the casting of concrete elements. Unlike traditional methods that rely on mechanical fasteners or tapes, formwork magnets use strong magnetic forces to hold the formwork in place, ensuring precision and stability. They can also hold steel plates, beams, doors and moulds in place. This flexible magnetic system saves you a lot of time, money and manpower, making it a popular and cost-effective solution for building components.
Working principle of precast Shuttering Magnet.
The working principle of the precast shuttering magnet is based on the principle of magnetic force, which mainly revolves around the use of powerful neodymium magnets mounted in a solid steel housing. These neodymium magnets are known for their strong magnetic properties, which allows them to generate a strong holding force. Fix the formwork to the steel casting bed.
Shuttering magnets usually have an on/off switch mechanism that allows for easy positioning and adjustment. When the switch is in the “off” position, the magnetic field is contained within the housing, allowing for easy placement and repositioning of the formwork. Once the desired position is reached, the magnetic field is activated by flipping the switch to the “on” position. When the precast concrete magnet is used, the bottom of the shuttering magnet can be easily fixed to the module platform (the magnet and the steel formwork platform form a complete magnetic circuit closure system). This strong connection ensures that the formwork remains stable during the concrete pouring and curing process. After the concrete has solidified, the formwork can be easily removed by switching the magnet to the “off” position, which disconnects the magnetic field (there will be a gap between the magnet and the platform. The magnetic circuit is not saturated and the adhesion suction is reduced). This simplifies the process of removing the formwork and prepares it for reuse by the shuttering magnet in the next production cycle. It facilitates the quick and efficient stripping of the formwork for reuse. Remember: Shuttering magnets have a high holding force. To achieve this, there must be good contact with the surface, because even small air gaps reduce the holding force.
The shuttering magnet box and the corresponding bottom steel casting bed require a highly secure stability so that the loads generated by the pressure of the freshly flowing concrete and the forces generated during the compaction of the built-in parts can be transmitted horizontally and vertically. Since the production takes place on the surface of the steel casting bed, the connection between the shuttering formwork box and the steel casting bed can be achieved with neodymium magnets. With the help of modern shuttering magnets and corresponding additional products, it is now possible to transmit very large forces in precast concrete shuttering magnets. As a leading factory in China, we produce high-quality shuttering magnets that are built to withstand even the toughest conditions. Our products are designed to help you save time and money while improving the quality of your concrete forms.
Application of Shuttering Magnet.
In the industrial production of precast concrete elements, the application of shuttering magnets is becoming more and more widespread. Since most precast concrete parts such as walls, columns, floors and even roofs of various types from family homes to large buildings are produced in or on steel formworks, it has become common practice to use permanent magnets to fix shuttering magnet boxes. These shuttering magnet components can be used to fix steel plates, beams, fences and molds in place. Its ultra-high durability, flexibility and economic performance have become the basis for many construction companies as a new working method. Here are some common uses:
- Precast Concrete Panels:Shuttering magnets are essential for producing precast concrete panels, including walls, floors, and facades. They ensure that the formwork is securely held in place, allowing for precise and uniform casting of large concrete elements.
- Beam and Column Production:In the production of beams and columns, shuttering magnets provide stability to the formwork, maintaining the desired shape and dimensions. This is crucial for ensuring the structural integrity of these critical components.
- Custom Concrete Elements:Shuttering magnets enable the creation of custom-designed concrete elements, such as architectural features and decorative panels. The flexibility of magnetic formwork systems allows for intricate designs and complex shapes to be cast with high precision.
Shuttering magnets represent a significant advancement in the precast concrete industry, offering a powerful, efficient, and reusable solution for formwork fixation. By understanding their working principles and diverse applications, manufacturers can leverage these tools to enhance the quality and efficiency of their concrete production processes. Whether producing standard panels, complex custom elements, or critical structural components, shuttering magnets provide the reliability and precision needed to achieve outstanding results.
Why do we need Precast Shuttering Magnets?
Why has the Shuttering Magnet become so popular in recent years? Because precast Shuttering Magnet has many disruptive features that help various industries, especially architectural concrete, become more efficient and convenient. In the ever-evolving field of precast concrete production, the demand for efficiency, precision and sustainability has never been greater. At Osencmag, we understand these needs and have developed our precast formwork magnets to meet and exceed industry expectations. Here are some common advantages that make our precast Shuttering Magnet stand out.
- The accuracy of formwork placement directly affects the quality of the finished concrete. Because the neodymium magnets in our Shuttering Magnet have super strong magnetic attraction, they have extremely high adhesion to ensure that precast concrete shuttering is firmly fixed in place, maintaining the required shape and size of the concrete component. This precision is essential to produce high-quality precast components that meet strict industry standards. We provide unlimited use options. Support custom precast Shuttering to meet various requirements.
- No drilling or welding is required, and there is no need to bolt the formwork table. Shuttering Magnet provides a non-destructive fixing method, the formwork or steel surface will remain intact, which means your formwork and steel will last longer.
- The demands of modern construction projects often require custom-designed concrete elements. Our precast concrete shuttering magnets are versatile and can create complex shapes and intricate designs. Whether it is an architectural feature or a structural component (including walls, columns, slabs and beams), our magnets provide the flexibility needed to meet a variety of design specifications.
- The reuse of formwork is a key factor in reducing production costs. Our Shuttering Magnets are designed to be durable and reusable, ensuring that they remain effective over multiple production cycles. By minimizing the need for new formwork materials, our precast Shuttering Magnets help to achieve significant cost savings and sustainability in precast concrete manufacturing.
- Time is a key factor in any manufacturing process, and the production of precast concrete elements is no exception. Traditional formwork methods often require long installation and removal times. Our precast Shuttering Magnet can significantly simplify these processes and reduce precast Shuttering installation and removal time. Easy to use Installation is very simple and 60% faster than traditional methods. Effectively reduce labor costs.
- Extremely versatile, it can be used with either wood or steel formwork.
- With a strong adsorption range, the Precast Shuttering Magnet can withstand weights from 450Kg to 3100Kg.
- The Shuttering Magnet box can integrate threaded holes to adapt to different formworks.
In short, precast concrete formwork magnets are the key to quickly and easily forming concrete. Compared with traditional methods, they have many irreplaceable advantages. At Osencmag, we are committed to producing high-quality Shuttering Magnets that meet the needs of our customers. With years of industry experience and an excellent track record, we are the precast Shuttering Magnet supplier you can trust. Contact us today to learn more about custom Shuttering Magnets and how we can help you improve your construction projects.
Structural analysis of Shuttering Magnet.
Shuttering magnets, crucial in the realm of precast concrete construction, are meticulously engineered devices composed of several key components. Each part plays a vital role in ensuring the magnet’s performance, reliability, and longevity. Below, we delve into the structural analysis of shuttering magnets, highlighting the functionality and quality control of each component.
- Steel Casing:The steel casing is the outer shell of the shuttering magnet, providing robust protection and structural integrity. This casing houses the internal components, shielding them from environmental factors and mechanical damage. The high-grade steel used in the casing is selected for its durability and resistance to corrosion, ensuring the magnet’s longevity even in harsh construction environments. Our stringent quality control processes involve rigorous testing for tensile strength and impact resistance to guarantee the steel casing meets the highest standards of durability and reliability.
- External Connecting Screws:External connecting screws are essential for securing the shuttering magnet to various formwork and substrates. These screws must withstand significant shear and tensile forces during the concrete casting process. Made from hardened steel, these screws undergo precise machining to ensure a perfect fit and secure attachment. Quality assurance for these screws includes checking for uniform thread patterns, tensile strength, and resistance to wear and tear, ensuring they can reliably hold the magnet in place during repeated use.
- Magnetic Core: At the heart of the shuttering magnet is the array magnetic core, which consists of neodymium magnets bonded with steel blocks. Neodymium magnets are chosen for their superior magnetic strength, which is essential for generating the powerful holding forces required in precast concrete applications. The steel blocks are precision-engineered to enhance the magnetic flux and provide a stable platform for the magnets. The bonding process involves high-strength adhesives and rigorous alignment procedures to ensure the magnetic core operates at peak efficiency. Quality control measures include magnetic field strength testing, bonding integrity checks, and thermal stability assessments.
- Control Switch:The control switch is a critical component that allows the user to activate and deactivate the magnetic field. This switch provides the flexibility needed to position the shuttering magnet accurately before locking it in place. The control switch mechanism is designed for ease of use, durability, and precise control. Our quality assurance protocols include cycle testing to ensure the switch can endure thousands of operations without failure, as well as ergonomic assessments to guarantee user-friendly operation.
- Spring:The spring in a shuttering magnet plays a vital role in the activation and deactivation process. When the control switch is toggled, the spring mechanism assists in either engaging or disengaging the magnetic field. This spring must possess excellent fatigue resistance and resilience to maintain consistent performance over numerous cycles. We source high-quality spring steel and subject each spring to extensive fatigue testing and load-bearing assessments to ensure it meets our stringent durability criteria.
- Studs for Securing the Shuttering Magnet Box:The studs inside the shuttering magnet box are crucial components that connect the control switch to the magnetic core and the steel casing. These studs play a pivotal role in maintaining the structural integrity of the shuttering magnet by firmly securing the button, steel casing, and magnetic core together. Crafted from high-strength steel, these studs are engineered to withstand the mechanical stresses encountered during the activation and deactivation of the magnet. They ensure that all internal components remain precisely aligned and securely fastened, contributing to the overall reliability and durability of the shuttering magnet. Quality control for these studs includes rigorous dimensional accuracy checks, tensile strength tests, and assessments of their ability to resist mechanical fatigue, ensuring they provide consistent performance throughout the magnet’s lifespan.
The structural components of a shuttering magnet are meticulously designed and manufactured to ensure optimal performance in precast concrete applications. From the durable steel casing and precise external connecting screws to the powerful neodymium magnetic core, reliable control switch, resilient spring, and robust securing studs, each part is crafted to meet the highest standards of quality and reliability. By understanding the detailed structure and functionality of these components, users can appreciate the engineering excellence behind shuttering magnets and their critical role in modern construction.
FAQs about precast shuttering magnet
What are the benefits of using shuttering magnets in precast concrete production?
Benefits include reduced setup time, precise positioning, reusability, elimination of welds and bolted connections, enhanced safety, and improved working conditions. These precast shuttering magnets also help reduce waste and increase overall production efficiency.
Can shuttering magnets be customized for specific projects?
Yes, shuttering magnets can be customized for specific project requirements. Customization options include different sizes, shapes, and magnetic strengths to accommodate a variety of precast concrete elements and formwork configurations.
What factors should be considered when selecting a precast shuttering magnet?
Important factors include the magnetic force required, the size and shape of the formwork, the type of concrete element being produced, and the environmental conditions at the production site. Consult us before purchasing to help determine the best shuttering magnet for your needs.
What is the warranty period for your shuttering magnets?
Our shuttering magnets come with a 1-year warranty, provided they are used and maintained properly.
What is the typical delivery time for orders?
Standard products are typically dispatched within 10-15 days. Custom products may take 30-45 days. Sampling typically takes 5-7 days.
Do you provide OEM services?
Yes, we offer OEM services and have a dedicated R&D team to support customized solutions.
What are the shipping options for your products?
Samples are usually shipped via fast express, while bulk orders can be delivered by air or sea, depending on the customer’s preference.
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